Friday, 15 September 2023

What are the Benefits of White Coal

 White coal is created from different natural materials, like agrarian deposits, timberland squander, and modern results. These materials are handled and packed into thick briquettes, which act as an eco-accommodating option in contrast to customary petroleum products like coal. The advantages of white coal are complex and add to natural, financial, and social supportability.

Renewable and Maintainable:

 One of the essential benefits of white coal machine is its inexhaustibility. Not at all like petroleum products, which are limited and add to natural corruption, the unrefined components used to create white coal are bountiful and persistently renewed. This makes white coal a manageable energy source that can assist with lessening the world's reliance on non-sustainable assets.

Diminished green house gas emissions:

Consuming white coal emanates essentially less ozone harming substances contrasted with customary coal. Since white coal is produced using natural materials, its ignition discharges carbon dioxide (CO2) into the air, however this is important for the regular carbon cycle. Interestingly, consuming non-renewable energy sources discharges put away carbon that has been sequestered for a long period of time, adding to environmental change



Energy Effectiveness:

White coal has a higher energy content and preferred burning productivity over crude biomass. This implies that it gives more energy to a similar measure of material, making it a proficient wellspring of intensity and power.

Nearby Financial Turn of events:

The development of white coal making machine includes the assortment and handling of rural buildups and other waste materials. This makes occupations in country regions and lifts neighborhood economies, assisting with diminishing neediness and further develop livelihoods.

Waste reduction:

White coal creation helps address the issue of garbage removal. It uses materials that could some way or another be left to deteriorate or add to natural contamination. This decreases the weight on landfill destinations and keeps up with cleaner conditions.

Flexibility:

White coal can be utilized for a great many applications, including warming, power age, and as a fuel source in different businesses. Its flexibility makes it a significant energy asset for both created and creating locales.

Energy Security:

By differentiating energy sources and decreasing dependence on imported petroleum products, nations can upgrade their energy security. White coal creation can be increased to satisfy developing energy needs, decreasing weakness to energy supply interruptions.

Carbon Unbiased Potential:

When created and utilized economically, white coal can be near carbon unbiased. The carbon dioxide delivered during burning is balanced by the carbon dioxide consumed by the plants during their development. This shut carbon cycle limits the net effect on the climate.

Cleaner Indoor Air Quality:

In many agricultural nations, conventional biomass energizes like wood and harvest buildups are scorched inside for cooking and warming. This prompts indoor air contamination, which has unfavourable wellbeing impacts. White coal, when utilized as a substitute, can essentially further develop indoor air quality and lessen wellbeing gambles.

Natural Protection:

White coal creation empowers mindful ranger service rehearses and the economical administration of regular assets. It lessens the strain on woodlands by giving an elective wellspring of energy and beating unlawful logging down.

Conclusion:

White coal offers a promising pathway toward a more maintainable and harmless to the ecosystem energy future. Its advantages reach out past diminishing ozone depleting substance emanations to include financial turn of events, squander decrease, and further developed air quality. As the world looks for cleaner and more reasonable energy options, white coal arises as a significant supporter of the change away from petroleum products. By putting resources into the turn of events and usage of white coal, countries can take critical steps toward a greener and more prosperous future.

Friday, 21 July 2023

Why a Flash Dryer is Necessary for Printing

 The technique of screen printing is laborious and might take hours or even days to finish. What causes the delay? It can take a while for ink to fully dry. However, you can speed up order completion by using a flash dryer to cut down on print time. And there are additional advantages to using one of these tools in your screen-printing process.

What is Flash Drying?

Screen printing inks are heated during a procedure called flash drying to cure them. There are two ways that flash dryers can be applied when creating a screen print. Printers occasionally use dryers to dry a layer of ink before adding another colour to multi-color patterns. Flashing is a technique for accelerating printing while preventing inks of various hues from blending together. Flashing shouldn't last too long since if the ink fully cures, the subsequent layer won't adhere to it.

After printing the entire design on the surface, you can use them to cure the ink. The process's final phase is curing. It entails making something (in this case, ink) solid and robust by hardening it. Curing the product before screen printing aids in keeping the ink from fading or cracking. Screen printers can also choose to use a heat gun, heat press, or conveyor dryer in addition to these dryers, which are among the most widely used curing tools.

Why should a flash be preferred over other techniques of curing? Several factors make a flash dryer necessary for printing that is of a high calibre.

Dry Faster

Ink is set more quickly and the entire screen printing process is more productive when heat is used to cure the ink. It will take less than a minute for your print to fully cure after the flash reaches the ideal temperature. You simply need to let the print dry for 30 to 40 seconds when using plastisol ink. You may increase output and reduce your procedures to achieve optimum efficiency with the help of the quick dry time.

Easy to Use

It's easy to use this device. Heat up the ink until it is cured by positioning the dryer about three inches above the surface. It's a very popular choice for novices because of how simple it is to use. Additionally, the item is simple to store thanks to its small size.

Improve Print Quality

In comparison to other curing techniques, flash dryers consistently and evenly dry ink. For the production of high-quality products, even heat dispersion is crucial. Furthermore, a correct cure will prevent your artwork from fading, ageing, or smearing over time, maintaining the integrity of your work.

Limit Errors

You'll be less likely to spoil your prints with streaks and smudges if you apply a quick and consistent cure. Flash drying can improve product quality while lowering the expense and work needed to repair faults. Since you won't have to manufacture new prints, you'll save time and work. Additionally, you'll waste less material.

Eco Stan, a leading flash dryer manufacturer, dedicated to creating sustainable solutions for a greener future. We believe in harnessing the power of nature's renewable resources to produce high-quality biomass products that are environmentally friendly and economically viable. Our mission is to be at the forefront of sustainable biomass manufacturing, promoting responsible production and consumption of biomass products. We are committed to reducing our carbon footprint, conserving natural resources, and contributing to a cleaner planet for generations to come.

Friday, 9 June 2023

WHAT ARE THE DIFFERENT TYPES OF HAMMER MILLS AND HOW DO THEY WORK?

 Hammer mills are versatile machines widely used in various industries for size reduction and grinding operations. They are commonly employed in the agricultural, forestry, and manufacturing sectors. The hammer mill works on the principle of impact, where a rotating hammer assembly strikes the material to be processed, reducing its size into smaller particles. In this article, we will discuss different types of hammer mills and delve into how they function.



Different types of hammer mill and also their functions

1.       Gravity discharge hammer mill

The gravity-displacement hammer mill is the simplest and most common type. It operates with a basic design where the material is fed into the grinding chamber. Moreover, it is repeatedly struck by rotating hammers until it reaches the desired size. The particles then exit through a screen located at the bottom of the mill.

2.       Pneumatic discharge hammer mill

Unlike the gravity discharge hammer mill, the pneumatic discharge hammer mill uses an air system to evacuate the ground material. It operates similarly to the gravity discharge mill but with the addition of an air-assist mechanism that assists in the removal of particles through the screen. This type of mill is particularly used for grinding light, fibrous materials.

3.       Dual-stage hammer mill

The dual-stage hammer mill consists of two separate grinding chambers stacked one above the other. The first-stage chamber contains larger hammers that impact and coarsely grind the material. The partially ground material then passes through a perforated screen into the second stage chamber, where it undergoes further grinding using smaller hammers. This design allows for more efficient grinding and finer particle size control.

4.       Full circle screen hammer mill

The full-circle screen hammer mill has a circular grinding chamber with a screen that wraps around the entire circumference. This design allows for higher throughput because the material is repeatedly hammered by the hammers and passed past the screen. It is frequently used to grind grains, biomass, and other materials that require a finer end product.

5.       Horizontal in-feed hammer mill

In a horizontal in-feed hammer mill, the material enters the grinding chamber horizontally and distributes across the full width of the rotor. This type of mill is used for grinding bulky and oversized materials such as wood chips, bark, and agricultural residues. The horizontal feed design ensures efficient processing and minimizes the risk of blockages.

6.       Vertical scrap metal hammer mill

Vertical scrap metal hammer mills are designed for processing and recycling metal scraps. They feature a vertical rotor shaft with hammers attached, which efficiently breaks down metal pieces into smaller fragments. The shredded metal can then be separated and recycled for various applications.

7.       Hammer mill with cyclone

hammer mill with a cyclone is a specialized variation that incorporates a cyclone separator in the grinding process. The cyclone assists in separating the ground material from the air and collects fine particles, allowing for improved dust control and material recovery. This configuration is used in applications where fine grinding and precise particle separation are crucial.

Conclusion

Hammer mills are versatile machines that offer efficient and effective size reduction and grinding solutions across a wide range of industries. Ecostan provides simple gravity discharge mills to the more specialized designs with cyclone separators. The choice of hammer mill depends on the specific requirements of the material and the desired end product. Understanding the various types of hammer mills and their operating principles can help industries make informed decisions when selecting the appropriate equipment for their processing needs.

 

 

 

Friday, 12 May 2023

Know About Maintenance Of Biomass Briquetting Press

 We know that governments, multinational companies, and people are moving towards adopting renewable energy sources. Biomass briquette is one of the prime sources of renewable energy. There are many products or machines used for converting agri-waste into biofuel. The Briquette Press machine is one of them. A briquette machine implies briquette the biomass materials into many different shapes like square, round, rod, cylindrical, oval type, bread shapes, etc. The machine works without any binders by high-temperature and pressure procedures. If we neglect some details about the process, it will have a negative impact on the briquette quality. Eco Stan Machines, a well-known and reputed bio-fuel making company, shares information about how to maintain the biomass briquette press.



Maintenance of Biomass Briquette Machine:

To run the machine efficiently and properly, owners need to do regular checkups and maintenance. Pour some lubricants and clean the necessary parts at intervals. Followings are some functions that need to do.

  • Anti-Rust Procedures: 

Generally, rain, snow, and water infiltration cause the machine damaged. Then the working of the machine will effect definitely. So, owners must pay attention to an anti-rusting procedure as below.

 

1.  The owner can use metal oxide acidic material that reacts with the rust. The acid material removes the corrosion products from the surface of the briquette press machine. It is called pickling rust. 

2.  Paint the anti-oxidation material on the surface of the briquette machine. You can paint the mineral oil, proper paint, and enamel. These materials imbibe anti-rusting elements and prevent rusting the machine, even after contact with air and water.

  • Maintenance According to Different Seasons:

The briquette machine is a compilation of many different items. So, each item or product needs special care at that time or month. 

 

1.     Spring and autumn months are partially dry climatic seasons. So, the owner should increase the lubricating intervals to avoid the propeller overheating. You should use different lub oils for vivid spare parts. 

2.     For winter and summer, however, both seasons have opposite temperature phenomena like snow and rain but contain moisture a lot. Owners should prepare for moisture-proof work and reduce the quick-wear rust parts. Especially for winter, you should complete cold-proof and anti-freezing point work. 

  • Misunderstandings:

Care for the briquette press machine is good but don’t judge more supply of material for products will be beneficial. Followings are some misunderstandings about caring. 

 

1.     It is not true that the more oil, the better the machine. More oils generally create severe agitation to the crankshaft and railings during the work. It will increase the internal power loss and cause a pulley slip.

2.     The second thought is to transit the moving belt as tight as possible. If the moving-belt adjusts too tight, it will cause bending and damage to pulleys and bearings. 

Conclusion:

A biomass fuel Briquetting Press machine is a good product for making renewable energy products. Regular checkups and maintenance enhance the functionality and life of the machine. 

 

Friday, 31 March 2023

How To Buy The Right Straw

 Straw is a long and straight central part of a plant. It is used for animals to sleep on, for making baskets, to cover a roof, etc. Generally, straw extracts from wheat, rice, corn, etc. In other words, straw is a material consisting of seed coverings and small pieces of stem or leaves that separates from the seeds. If you are considering buying straw bales for your project or construction work, you think about some essential components before finalizing them. Eco Stan Machineries provides the best quality paddy straw chipper for your business or construction. Here is some important information to see while buying good straw.


 

Long Straw:


Ask your source whether the bales have long straws or chopped/thrashed straws. A thrashed and harvested by a combined straw will be in short pieces, which make a very weak bale. A thrashed straw bale is a poor decision for building or construction purposes. However, a long straw bale will be 14” tall (2-string) and 16” (3-string) tall.


A Cut-Edge and Folded-Edge: 


 A better bale will have a cut-edge on any visible side. If the cute edge is not visible on one side of the bale, it may be a thrash bale. So, don’t buy such bales.


Color:


When selecting the better straw bales, their colors also matter. The vivid colors of the bales define the conditions of the straw bales. If the straw bale has either a bright or golden color, it is the best choice because the bale is dried and found in good quality. If the bales have either brown or black colors, it has moisture and can be damaged. Dull bales may be stored for a season or longer and can accept after checking their condition and details. However, fresh bales are always a better choice. 


Moisture Content:


The ideal moisture content in straw bales should be lies between 8-13%. It will check with a bale probe or checker. The maximum moisture should be 20% per bale which supports by mold growth.


Density:


How to check the density of a bale should come to mind at first instance while selecting the best straw bale. The easiest way to check the condition of a bale is by picking it up by one string. If the bale deforms in any way, don’t buy it.


Conclusion:

You can check like shape, smell, and weight of the straw bale while selecting the right straw. The above-given are some necessary elements to consider while choosing the better straw bale. Any type of paddy straw, sugarcane straw or mustard straw can be processed with the help of paddy straw dryer. Ecostan provides the best quality biomass machinery at an affordable price.

 

Thursday, 2 March 2023

How To Choose The Right Industrial Mill?

No matter the industry, there is a huge demand for raw materials. Industrial mills are extremely useful in a variety of industrial fields, including pharmaceuticals, food processing, mineral powders, and chemicals (fertilizers, pesticides, paints, pigments). Nevertheless, grinding mills provide versatility and simplicity of use. Industrial mills can be outfitted with various grinding tools due to the broad diversity of raw materials, where each particle reduction demands a tailored solution. These quickly swappable grinding tools can be used in a wide range of applications. Let's explore this issue further:

    


Few characteristics responsible for grounding materials

Generally, handling raw material in a grinding process will be closely linked to the nature of its particles. However, the choice depends mainly on three factors that must be taken into account:

Particle size

Considering the particle size distribution (average size and variance) of the final product that is being produced.

Nature

The nature of the raw material: abrasive, oily, hard, brittle, elastic, heat-sensitive, or hygroscopic.

Dimensioning of grinding mill

It is essential to correctly position the industrial grinding mill w.r.t the quantity and flow rate.

Features for choosing Grinding Technology

Should you select a knife or hammer mill for your grinding process? It depends on the nature, hardness, size, and intended use of the raw material to be crushed. All these aspects will influence almost all sorts of grinders selected in the first place. There are two processes in selecting a grinding technique. First, the right kind of mill must be chosen by considering the raw material's hardness and the size of particles needed after grinding.

What is Hammer mill?

A hammer mill grinder or hammer mill is a device that crushes solid food goods into usable forms. In terms of pharmaceutical procedures, there is also very little heat accumulation, and they are quite good at grinding the solids without creating a lot of noise. Both conventional and custom versions of this equipment are produced. They are frequently used as a pre-treatment of the raw material in the upstream stages of manufacturing processes because they are sturdy, easily modular, and relatively simple to alter and maintain.

Final Words

Here, we learned about hammer mills and some essential tips for choosing a suitable industrial mill. Then, it will be necessary to determine which grinding tools suit this application: hammers (fixed or mobile) or knives. The need is to be clever and clear about what you have to select and for what purpose. 



Friday, 3 February 2023

How Wood Briquetting is done ?

 They are not only economical but also very helpful to the environment. They produce a small amount of smoke during combustion, do not release any harmful gases, and do not produce creosote. In addition, they are far less difficult to store and work with than coal or firewood.

What Are Briquettes?

Briquettes are compressed wood fuels that are manufactured from flammable material that has been compressed. After being dried and polished, the shredded organic material is put in a specialized briquetting machine. A pressing rod is used at this stage to achieve the required density and form of the material by either compressing or extruding it.

Byproducts of wood and coal manufacturing are the types of raw materials used most often in creating briquettes. Despite this, briquettes may be manufactured using nearly any flammable biomass, such as the vast majority of agricultural waste (and even municipal trash).



What Are Briquettes Made From?

Items derived from wood Byproducts of sawmills, including wood chips, bark, sawdust, wood shavings, and scraps of para wood, are often used in the production of briquettes.

Peat. Dried peat is another common ingredient used during the manufacturing process of briquettes. This material burns at a very high temperature and produces almost little smoke.

Finely ground charcoal. Charcoal briquettes, also known as barbecue briquettes, are often used for heating and grilling purposes. These Chipper for briquette plant are formed from finely ground charcoal.

Straw and hay. Briquettes are typically made out of straw and hay by the owners of big farms to turn the resources into a more cost-effective fuel source.

Byproducts of the agricultural industry Many agricultural waste previously thrown away, such as rice husks and bagasse, are starting to be transformed into briquettes for the first time all over the world for reasons that are both environmentally and economically motivated.

Briquettes are preferable to other forms of fuel, both for your health and the environment

There is a kind of wood fuel that has a higher energy density than Wood Briquetting, and that form is called pellets. This energy source is coal.

On the other hand, many consumers are moving away from coal and toward briquettes in recent years for various of reasons, including those related to health and the environment.

When coal is burned, it emits several dangerous pollutants into the house. In addition, it causes a significant quantity of carbon dioxide to be released into the atmosphere. Not to mention the fact that mining for coal does a significant amount of damage to the surrounding ecosystem.

Closing Remarks

Because of their very high energy density, wood briquettes need a much less storage area than firewood to provide the same amount of heat.

In contrast to coal, briquettes do not leave black stains on your skin or clothing. Because of this, you won't have to worry about inhaling any potentially hazardous coal dust when you touch them with your bare hands. Additionally, briquettes sometimes come in boxes that are simple to store and maybe piled one on top of the other.