Learn More About Briquette Machine

Briquette machines are one of the ultimate solutions for anyone looking to dispose of their wood waste and convert them into biomass fuel. These machines allow a person to convert their agricultural and farm wastes into a useful energy resource and earn money with it. Biomass briquettes are better burning material as compared to traditional fuels like wood, coal, charcoal as these have a high calorific value and eco-friendly burning option. This blog will discuss the types, manufacturing process, and advantages of briquettes.

 

Types of Briquette Machine

Screw type 

The overall purpose of the whole briquette process is to convert raw materials like wood, agricultural, farm, and forest waste into smaller and compressed briquettes. With a screw-type briquette machine, raw material gets converted into smaller briquettes with a hollow center. One of the biggest benefits of hollow briquettes is that it ensures complete burning of the briquette as air is in a larger contact that facilitates burning. The lignin helps in keeping the briquette together and binding the particle together to form a high-density briquette.

 

Stamping type

This is not that common as compared to the earlier one as briquettes formed are of a specific size which is not that commonly used. Like any other briquette machine, this also converts the raw materials like farm and agricultural waste into smaller and compact pieces that can be used as burning fuel. The finely crushed pieces are compressed with a stamping or punching process and smaller compressed briquettes are formed.

 

Manufacturing process- 

• Raw material - common raw materials like sawdust, wood chips, agricultural and farm wastes are fed into the machines like the chipper shredder or briquette. These machines crush these raw materials into smaller pieces that are then compressed in the briquetting chamber. 
• Moisture content - Briquettes with higher moisture content are not ideal fuel for burning. These are dried up using machines like a rotary drum dryer and moisture content is reduced up to 5-7%. Only briquettes with moisture content in this range are considered ideal for burning.
• The end product - the finely crushed raw material is converted passed to the briquetting chamber. In the briquetting chamber, the raw material is heated and compressed. These compressed particles are then converted into different shapes and sizes depending on the machine size and requirement.
• The end pieces of briquettes are packed and ready for transportation.

 

Advantages

 

High-quality fuel

There is no doubt that these wood briquettes are an efficient and eco-friendly source of heat. This is one of the biggest advantages that makes them an ideal burning fuel for commercial boilers and other industries where heat energy is required. It is an environment-friendly energy resource, unlike raw wood, coal, Kerosene, and charcoal.

Small sizes

The small and compact size of the briquette makes them an ideal fit for workshop and furniture shops. The smaller size also gives an advantage of saving storage space.

Different sizes

One of the biggest advantages of the briquette machine is the end product's size and shape can be changed by changing the mechanism as per requirement. These machines can be used to process the different types of raw material and convert it into an efficient burning fuel source.

High demand

As the industries are looking for a cleaner-burning source these briquettes become an ideal source of producing heat energy. These can be used at home or at industries and hence are in high demand looking at its huge advantages. Regular shape and easy transport are some of the major benefits of these biomass energy solutions. 

 

Planning to buy a briquette machine and looking for the best briquette machine manufacturers visit Ecostan or shoot your queries at sales@ecostan.com or +97-9914033800 and they will answer your queries.

 

 

General Issues Faced In Operating Briquette Machine

 

The briquette machine is also known as a briquetting machine used to squeeze the hard material. It has the benefits of high molding pressure, flexible rotational cycle, and a screw conveyor. It can be divided into several types of briquette machines according to the materials, such as charcoal briquette machine, coal briquette machine, powder briquette-machine,gypsum briquette-machine,rotary dryer,etc.It can also be classified into different briquette machine types according to their functions, such as ordinary briquette machine, hydraulic briquette machine, strong hydraulic briquette machine, etc. The briquette machine is essential for the whole briquette production line. Therefore, what obstacles will be occurred in the operation method?

 

Here are some of the common problems that will be occurred in the operation process and how to solve these problems to improve the work efficiency and capacity of the briquetting-machine. 

 

Machine is Noisy 

 

Under this condition, the water content temperature in the raw material is out of the normal range. The dryer's corresponding solution is drying material to ensure that the materials are kept at the proper temperature and humidity. 

 

Another reason is that there are damages with the briquette machine parts, such as the screw conveyor is worn seriously. When it happens, the parts of the briquette machine should be replaced immediately.

 

 

 Restarts Repeatedly 

 

Repeat restart of the briquette machine is generally caused by the low power supply, which cannot drive the briquette to work finely.To solve this problem, it better suits the remedy to the case. 

 

First, the power supply voltage of the briquette machine is detected by meter. It’d better detect under the condition that the briquette machine is loaded so that there is any power supply issue. 

 

Oil pressure is insufficient.  

There is inadequate oil pressure during the working method of the briquette machine.The reason causing such a problem may be the blockage of the oil suction or the joint gasket deformation. 

 

If the oil suction is blocked, it should be cleaned and washed immediately to ensure the cleanness of the briquette machine equipment; if the joint deformed should be replaced the deformed gasket with a new one the briquette machine can work normally and efficiently. 

 

Water-resistance

 

During the installation process of the briquette machine. Several users adopt the suspension in the installation method, but there is still a gap between the briquette machine and the bracket hinge machine. It is raining or snowing, and the water may penetrate the briquette machine to cause damage. So that waterproofing measures should be adopted during the installation process. 

 

The above mentioned are the issues while operating a briquetting-machine, and it is also faced in a chipper grinder.  

                                            

For more detail visit Buying Guide For Hammer Mill Grinder

 

Buying Guide for Hammer Mill Grinder

 

Hammer mill grinder is one of the popularly used grinder machines used for cutting and chopping various types of agro and forest wastes. The material is fed into the hammer mill with the help of the in-screw conveyor. The waste from the forest and other agricultural products can be processed and converted into biomass material that can be used for generating heat energy or biomass pellets or briquettes.

 

Depending upon the raw material different types of hammer mill grinders can be selected.

 

Hammermill with feed hopper- For crushing grain feed.

Disc mill - For wheat and bran cereals.

Tangential feeding grinder - For crushing grains and crop straws.

Non-sieve grinders - For mineral feed like shells

 

Production capacity

 

There are different types of hammer mills and you can select any one of them depending upon your production requirements. A standard hammer mill can crush the material with 13% moisture content to 1.2 mm pieces.

Here is a capacity guide for Ecostans - Hammermill grinder

HM 120 - Up-to 7000 KG/Hr

HM 100 - Up-to 5000 KG/Hr

HM 60 -   Up-to 3000 KG/Hr

HM 50 -   Up-to 2000 KG/Hr

HM 40 -   Up-to 1300 KG/Hr

HM 20 -   Up-to 600 KG/Hr

HM 10 -   Up-to 250 KG/Hr

 

You can buy any one of them depending upon their production capacity and your daily requirement.

 

Advantages

 

With Hammer mill grinders, you don't need a closed circuit crushing system for the production of a specific top size. Relative low production cost and maintenance cost is low as most of the parts are easily available in the market. You can grind any type of material and convert it into biomass briquettes. Easy to install and operate is one of the reasons that make it a popular choice for anyone looking to process their agriculture and forest waste. The machine can be fitted into a relatively small area and easy to clean. 

 

Disadvantages

 

There are always some disadvantages which every machine has and one should consider them before buying a hammer mill grinder.

• Not ideal for grinding very hard material as it leads to excessive wear.
• Not ideal for low melting material due to heat generation in the mill head.
• If the feed is not controlled the mill might get choked.
• Due to inadequate garbing process, foreign material like stones or metal can be present in the material.

 

For everyone looking for machines like Hammer mill or Chipper grinder to process the agricultural and forest waste, this buying guide has surely cleared some of your doubts. Still have queries or looking for the best deals on hammer mill grinder machines hit us up at sales@ecostan.com and our team will quote the best competitive price and answer queries. 

Visit:-Major Working Of Machines

 

Major working of Sawdust making machine, Hammer mill grinder and Rotary Dr

 

Sawdust making machine

sawdust machine is widely used for chipping Wood logs into Wood Chips and powder as well. This chipper machine can chip soft and medium hardwoods, green or seasoned, etc. of any nature. The feed size of the wood log is between 2 to 18-inch diameters. The product size is customized as per the requirement of the clients. The wood chips are used in Textile, Paper, Pulp, Plywood, Sugar, Distilleries, Refineries, and other industries in the stock preparation section for various applications as a raw material or as a fuel for the production process.

 

Processing:-  Wood logs are fed into the sawdust making machine with the help of an infeed belt conveyor through which the material gets into the contact with rotating sawdust machine blades. This process helps in converting the wood logs into the sawdust in one go.

 

Raw Material Type:-  Any type of hard or softwood logs having a diameter up-to: 12 inches can be converted directly into the sawdust of size up to 8mm. It is designed to take all types of wood log material i.e. hard, soft, dry, wet, etc.

 

Other Names of Sawdust Wood Sawdust machine, Sawdust making machine, sawdust making maker, wood powder making machine, log eater, bamboo sawdust making, etc.

 

Hammer mill Grinder

 

Processing:- Hammer mill working process is to dried agricultural and forest waste in chipped form is fed and conveyed into the hammer mill Grinder with the help of an in-feed screw conveyor. The material is always clashed by size which is pneumatically conveyed into a cyclone with the help of fans. The ground material in the granulated form is discharged by the airlocks at the discharged end of the machine.

 

Raw Material type:- Chipped agricultural and forest waste material can be used and processed through the hammer mill. There is some commonly processed raw material in a machine are any type of wood chips or leftover wood waste, wood shavings, etc, some of the agro-waste mainly found are almond shells waste, corn cobs wet or dry, coir pith ( coconut waste ), agro-waste straw, soybean stalks, hazelnut shells, rice husk waste, black gram husk, groundnut shells, walnut shells, bamboo shavings and other chipped biomass wastes. 

 

Hammer mill is also known as hammer grinder, hammer mill, hammer with cyclone, biomass hammer mill, biomass grinder, groundnut shell grinder, maize grinder, mustard star grinder, etc.

 Rotary Dr:- Rotary Dr is known as a rotary drum dryer, it is generally used to dry the moisture of any raw material.

 

Major use:- It is used for drying the moisture content for any kind of raw material which is having the moisture up-to 50%. The dried material can be used as biomass for heat generation, making biomass pellets & biomass briquettes, or for other purposes. 

The raw material used:- It processes the ability to process material having considerable variation in size and composition because this dryer is less sensitive to particle size as compared to the other dryers, thus it can be used for a wide variety of raw materials. Any agricultural or forest waste ( in the chipped or shredded form) such as sawdust, press mud, bagasse, paddy straw, sugarcane straw, coir pith, etc can be dried using this rotary dr

 

Other names of Rotary Dr is rotary kiln dryer, rotating tube dryer, drum dryer, sawdust dryer, spin dryer, etc.  

 

 

 

Safety Tips For Using Woodworking Machines

 

Heavy tools require heavy care. Scrutinizing the worksite, wearing all the protective gear, and handling the tools and machines with a lot of care. All these are the necessary points to keep in mind while working with these deadly “Weapons”. Handling a chipper grinder, or a sawdust machine is a cumbersome task and you need to consider a few things before you start using them.

 

Down below are some tips and cautions you need to keep in mind while using these heavy machines.

 

Chippers and Grinders

 

Safety Tips

 

Chipper machines reduce tree limbs into small chips. Dangers stand up whilst people get too close to, or make touch with, the chipper. Contact with chipper working components (blades, discs, or knives) may additionally bring about amputation or loss of life. People will also be injured by way of cloth thrown from the machine. To reduce those hazards, use appropriate engineering and work exercise controls, which include worker education.

 

Hazards

●     Workers coming in contact with or being pulled into the chipper.

●     Hearing loss.

●     Face, eye, head, or hand injuries.

 

Safe Work Practices

●     Do not even by mistake  reach into a chipper while it is running.

●     Do not put on loose clothes it may garb around a chipper.

●     Always follow the manufacturer’s suggestions and safety commands.

●     Use earplugs, safety glasses, hard hats, and gloves.

●     Workers have to study the safe operation of chipper machines. always supervise new people the use of a chipper to make sure that their paintings correctly and in no way endanger themselves or others.

●     Guard yourself against contacting running chipper additives via guarding the infeed and discharge ports, and preventing the hole of the get admission to covers or doorways until the drum or disc completely stops.

                                

 

 Sawdust making machine

 

Safety Tips

●     Do not wear loose clothing, paintings, gloves, neckties, rings, bracelets, or extraordinary jewelry that may become entangled with moving additives.

●     keep away from awkward operations and hand positions in which a surprising slip should inspire your hand to move into the lowering tool or blade.

●     Do not stand at once behind stock this is being reduced, planned, or joined to avoid damage from kick-lower back.

●     Do not take away sawdust or cuttings from the cutting head by using your hand while the machine is working it out. Use a stick or brush whilst the system has stopped transferring.

●     Do no longer use compressed air to eliminate sawdust, turnings, and so forth. from machines or apparel

 

Hazards

Protection hazards can cause instantaneous harm to an employee running a sawdust making machine, consisting of cuts and lacerations. the number one safety risks of sawdust equipment include:

●     system dangers

●     kickbacks

●     flying chips or other material

●     tool projection

●     hearth and explosion dangers

●     electrical hazards

 

 

Safe Work Practice

●     Always wear safety glasses or goggles, or a face defend

●     Put on dirt masks while required.

●     Make sure you have your hearing safety gear that is suitable for the extent and frequency of the noise you're exposed to in the sawdust area. When you have a problem listening to a person talks from three ft away, the noise level from the device is just too excessive. Damage to the hearing may occur.

●     Use gloves to defend hands from splinters when handling wooden but do not now wear them close to rotating blades and other machinery parts wherein the gloves can seize.

●     Put on defensive footwear whilst required.

●     Ensure the defense is in function, is in an appropriate running situation, and guards the machine thoroughly before operating any gadget or system. check and modify all other safety devices.

 

Get the best in class hazard proof woodwork, mining, and excavation machines like grinders, chippers, and while coal machines from Ecostan India’s Leading biomass solution expert. 

 

Most Common Machines To Make Biomass Out Of Waste

 

Ecostan is the top most company that offers an amazing variety of machines. Agricultural waste is a highly efficient and renewable source of biomass. The woods that fall off during some disaster and major issues. Hammer mill is the first and foremost technique which is used for slicing these tree parts into small pieces for further use. The machines with best and advanced features at the most affordable price are used for many different purposes which do the same thing that is converting raw material to fine pieces which could be a help to many needs. The machines that are used in big industries. The quality machines with top exporter and producer. There are no limits in using modern technologies wrapped up in machines in all sizes according to the requirement.

 

Hammer mill

This machine is essential in the pharmaceutical and edible items processing industries. This machine can be used to crush, shred grind and to do anything to reduce the size of any raw material. There are a lot of varieties of hammer mills, the working of this is the same. A steel drum containing a vertical or horizontal rotating shaft on which the hammer is placed. The hammer is made free to swing on the fixed central rotator which helps in shredding thorough and clean cuts.

 

Sawdust machine

It is used to convert the wood logs found in the agricultural or forest waste to fine particles for further benefits. Sawdustmachine simplifies the woods into sawdust without any hammer or sharp object. This machine can minimize a lot of hard work and can do the task in a small amount of time and resulting in large quantities of sawdust in a single go. This machine contains a blade inside for cutting with high rotating speed. As this sharp blade rotates, cuts, and crushes at the same time. This machine works in the most efficient way to reduce human work.

 

Rotary dryer

This is the best kind of dryer equipment which is used for processing large quantity raw materials. It has the tendency for reliable operation, more flexibility, and processing of larger capacity. The rotary dryer has the best adaptability of any kind of material and drying them after a certain period. This machine is mostly used while constructing a building, especially to do cement related works, slag and many more. The main purpose of rotary dryers is to minimize the moisture content in the material in the presence of dry air present in the large container and this process can avoid a lot of issues faced by industries or wasted by them.

 

Wrapping up

We are here with the best high-quality products which are durable for a long time. Various businesses depend upon these machines but do not have good quality. We are here to solve this problem. These machines are used in various things to reduce the workload. Our machines produce different biomass products. The technique that we used in olden times and even now by some of us, by burning waste. This can cause a lot of problems for the environment and can further cause deforestation. As we all know that the biomass is more readily available at a steady moment. We are here with the best contributors for the future generation to live a peaceful life with the best energy. These machines can be used for personal levels and to bring the company in top-notch power. We are here with the best machine to help you out. Our team of engineers have designed each and every machine with advanced technology and for resulting in the best output material. Do check for Rotarydryers and Visit us for details and ordering!

 

Morph Raw Material To Simplified Form For Economical Benefits

Eco-stan is the best leading manufacturer with best quality performance machines. The machines which last for a longer period with 100 percent efficient work. Here you can buy highly advanced featured machines that convert raw material to tiny particles of it. Working with the immense team of experts, we give a surety of original products with best designs. The machines give a quality output with less fuel consumption. For example, the rotary dryer helps the material to be free from moisture. This machine is also known as a tumbler dryer. These machines are the best way to produce biomass.

 

Getting in touch with some of the best machines:-

●     Rotary dryer

This machine is mainly used for the minimization of the moisture content in the material. This is a cylindrical shaped machine in the shape of a dryer. The fast drying process makes the material dry in just a few seconds.  Rotary dryers are also available in a variety of sizes according to the need.

 

●     Sawdust machine

This machine is used for converting the wood into fine sawdust particles. The wood gathering is utilised by converting them into sawdust by sawdust machine for further use. These machines are free from corrosion and are less likely to get damaged. There is no need for hammers and rods to break them off, the machine does this work in just a small period. The wood logs getting wasted are been made used 

 

●     Hammer mill grinder

It is a mill whose purpose is to crush aggregate material into more tiny pieces by the repetition strike of small hammers. Hammer mill grinders have a number of industrial applications. For example, Ethanol plants use this machine where mills grain into a fine flour to be further provided to livestock.

 

These machines play a very important role and are beneficial in various other aspects. Eco-stan is the right place to buy quality machines. Our machines are available with new and updated technologies which will provide you with the best comfort to the working. Machines with the best reliability and lasting quality attract them the most. Your queries can be more resolved when you contact us. Do look over the services we provide and the machines which are on sale. Eco-stan is an affordable platform to book your machines with the maximum available sizes. Your needs and requirements can be fulfilled by ordering them with us.

Visit:- The Way Through Biomass Briquette.