How Does A Briquette Machine Work – Types And Making Process

In the world of technology, there are many types of briquette machines available with different working principles. And they work on different pressures and temperatures for different materials.The briquette system can deal with all types of materials with appropriate size and moisture. Briquetting work always with the ring binder as it requires the binding effect to get sufficient power and strength for the completed briquette. In this blog, you will know all about the Briquette machine and its types with the working process. 

 What is a briquette machine?

It is a machine that turns waste material into hollow fuel briquette at high pressure. These briquettes are either charcoal or wooden blocks. This machine is used to convert the waste powder into a regular shape block, which can help to progress the situations for those powders.Both biomass and industrial waste are different from each other because of their binder source. 

 Types of briquette machines and how they work

Screw type

To press the raw material, a screw-type briquette machine is used with different materials and can be equipped with or without the heating system to output the briquette. The heating system is like a distinctive design for those briquettes that deal with materials that contain lignin. Screw type briquette machine is used with different materials to press the raw material. First of all, suitable materials are fed to the hopper and then converted by the screw inside the briquette. Material is taken from the fed port by rotating screw and compacts it against a die which assists the build-up of a pressure gradient along the screw.

Hydraulic type

A type of hydraulic work with a hydraulic station supplies great pressure. Almost all the materials can be briquette with this system because of its high pressure. Its working process is in the chamber where materials are fed into and materials are at high pressure. It affects their plasticity and makes them binding stably together as a block. 

 

Piston type

The piston-type briquette machine uses the rotary power of the mechanical device. And the piston drives the ram to return in the forming protective cover in order to generate a pressure forcing to form the material to briquette. A large pressure will be generated with the movement of the flywheel and punch the briquette in a short time. Materials raise their temperature to a high level and melt lignin with the action of these two types of heat. 

The Final word

This is all about briquetting machine and their whole procedure. After reading this blog, you will get an idea that how these machines working on different pressure and temperature. Hopefully, the information shared through this blog will be more helpful for you regarding the briquetting machine. Thanks! 

 

6 Common Problems In The Operation Of Briquette Machine

Briquette machine is used for making briquettes from waste materials and human beings can make use of these briquettes as fuel. However, there are a lot of benefits of briquetting machine such as it reduces the chances of pollution because instead of burning waste material, human beings can reuse them. But, during the operating of briquette machine some common problems occur that are described following:

 

It always makes noise:

The reason behind it is the water content and the temperature in the waste material are out of the normal range. And the only solution is drying waste material by the dryer to make sure that the materials are kept at proper humidity and temperature. The damaged components of the briquette machine are the reason of makes noise. So, you ought to replace them immediately.

 

It restarts frequently:

Replicate restart of the briquette machine is normally caused by the low power supply that can’t drive the machine to work usually. It would better suit the remedy to the case to solve this issue. Initially, the AVO meter detects the power supply voltage of the briquette machine. It is better detected under the situation that the machine is loaded so that to judge whether there is any power supply difficulty.

 

The oil pressure of briquette machine is inadequate:

There is inadequate oil pressure while the running procedure of the briquette machine. The reason is causing such a concern might be the deformation of the joint gasket and the blockage of oil suction. It ought to be washed and cleaned immediately to make sure the cleanness of briquette machine equipment if the oil suction is blocked. It ought to be replaced the deformed gasket with a new one if the joint gasket is deformed so that the machine can work efficiently and normally.

 

Water resistance of briquette machine:

The suspension installation way is adopted by a lot of users while the installation of the briquette machine. But there is still a gap between the bracket hinge and the briquette machine. It is snowing or raining, the water can leak into the machine that is the reason for the damage. Thus, the waterproofing measure ought to be adopted while installation. 

 

The deformation of completed products:

Occasionally, after shaped, the completed products are deformed by the entire procedure and the reason behind it is that the waste materials hold a large amount of water. It can reduce the water content in the waste materials to solve this issue. Through the dryer, the waste material can be dried. 

 

The briquette machine produces a large amount of dust:

The cyclone dust collector can be equipped as the corollary equipment if the machine generates a large amount of dust while the briquetting procedure. In the briquette machine, the dust collector has the benefit of enhancing the working efficiency greatly and cleaning the dust immediately. 

 

Final words:

The above-discussed points are described the common issues in the operation of the briquette machine. The improper operation may decrease the working efficiency of the briquette machine while generating the briquettes. If you like this informative blog, please share it with your contacts.

 

Working Principle And Features Of Sawdust Briquette Making Machine

A sawdust briquette machine is used to compress the waste material under high temperature and high pressure so that the briquette can be made from that compressed waste material. Initially, the large screws of the machine grind the waste material and convert it into briquettes. During the process, naturally, the lignin content is liberated under high temperature and pressure. In the briquetting process, the lignin works as the glue that is used to bind and compress the biomass to convert it into high-density briquettes. After that, the clean and green briquette is formed to use as fuel. Besides, here are the features of the sawdust making machine:

 

Long life and screw shaft:

The briquette machine made of durable material and the shaft is also made of durable material. When a screw shaft is manufactured with a milling machine, the distance between each screw and the angle of each screw is the same that never create a problem in the future. And the high hardness alloy steel is used to manufacture the screw shaft.

 

Long life of inner sleeve:

The duration of the inner sleeve using is one to two years. In the past, the whole steel bar is used to make the inner sleeve throughout the water jet cutting system so that the inner face gets smooth. So, it produced the briquettes easily and helps to save energy. That is the reason why the completed sawdust briquettes are smooth that you often feel by touching them. There are two components in the inner sleeve. And whenever one of them will damage, then you need to just change the major component.

 

Heating device and lubricating system:

Heating device: The sawdust briquette machine consists of two heat collars and the thick copper wires are used to make it and inside the machine a ceramic is present. Lubricating system: with the lubricating system, the gear box is also outfitted. Apart from this, by using an exhaust function, the briquette machine is designed, that assist to sustain consistent air pressure.  

 

Auto cutting system:

When a briquette is manufactured, then the prepared briquette is automatically cut in equal lengths, which is the great feature of a briquette machine. And briquettes can be easily stored in a warehouse.

 

Final words:

By reading the above-written points, you must have understood the working principle of the briquette machine and know about the features of the briquette making machine. If you want to read more about the briquette machine, drop a comment in the comment section. In the future, we will provide you more blogs related to sawdust machine.