Things We Need to Start a Bio Coal Making Unit!

 Bio coal is a solid form of bioenergy, which has been gaining a substantial market in foreign countries. Though, it is still in the emerging stage in India because of inadequate marketing and limited supplies. bio coal will serve as a substitute for black coal with a heating capacity ranging from 3500-4750 Kcal. It is known as biomass briquetting as it is manufactured with biomass as its raw material and pressing as the process. 

Coal Briquetting is the process of transforming waste material into energy-concentrated and high-density fuel briquettes. Bio Coal Briquetting plants are of several sizes which turn waste material into solid fuels. 

 

Bio Coal briquettes are a Non-Conventional source of energy, ecofriendly, renewable in nature, inexpensive and nonpolluting. The procedure of transforming waste material into solid fuel is also nonpolluting. There is no need to add any chemicals as it is 100 % natural. 

Once a year a large quantity of agricultural waste is produced. These are either not burnt or utilized inadequately in their loose form causing air pollution. Transportation and managing these waste materials is hard because of their low bulk density. These waste materials can give a renewable source of energy by transforming into high-density fuel briquettes without adding any binder.  

 

Briquettes have high bulk density and specific density. These can endure the stocks of long-distance transport, transportation, and loading/unloading prices are much less, and storage necessity is radically condensed. briquettes give much higher boiler efficiency because of low moisture and higher density Compared to fire wood or loose biomass. It has been used in the Industries like solvent extraction plants, vegetable plants, paper mills, textile units, dying houses, sugarcane mills, food processing units, chemical plants, leather industries, milk plants, and laminating. 

Briquettes formed from briquetting of Bio Coal are quite a good substitute for lignite, firewood, and coal, and give many benefits:

Bio Coal Briquettes are inexpensive as compared to coal. Coal, oil, or lignite cannot be replaced once used. The high sulfur content of coal and oil pollutes the environment when burnt. On the other hand, there is no sulfur in Briquettes. Biomass briquettes have lower ash content and higher practical thermal value. While burning bio coal briquettes, there is no fly ash. 

 

Bio Coal Briquettes are ideally sized for complete combustion and have high burning efficiency, have consistent quality. Combustion is more identical compared to boiler and coal response to variations in condensation necessities is faster because of the higher quantity of irregular material in Bio Coal Briquettes. Sustained combustion and smokeless burning and the temperature necessity are attained because of very effective combustion.

 

The natural polymer lignin acts as a binder and provides and also provides resistance to decline and repels water mechanical support. Well-matched to gasifier which can operate any engine due to the solid form and combustion efficiency. In gasifiers, the briquettes can be utilized and the partly pyrolyzed briquettes can be again utilized as a substitute for high-value-added charcoal for industrial and domestic usage leaving the fuel wood unused and thus preventing deforestation.

 

Typical usage of briquettes mixed with iron sludge power is made in big furnaces to keep the temperature active for power up. There is no pollution to the environment and no Sulphur emission and toxic gas.

 

Final words

Remember the above-written things if you want to start a bio coal-making unit. Apart from this, if you want to buy White Coal Machine, visit ecostan.com. At last, if you're going to get any information about while coal machine, you can ask us in the comment section. 

Working Principle And Features Of Sawdust Briquette Making Machine

A sawdust briquette machine is used to compress the waste material under high temperature and high pressure so that the briquette can be made from that compressed waste material. Initially, the large screws of the machine grind the waste material and convert it into briquettes. During the process, naturally, the lignin content is liberated under high temperature and pressure. In the briquetting process, the lignin works as the glue that is used to bind and compress the biomass to convert it into high-density briquettes. After that, the clean and green briquette is formed to use as fuel. Besides, here are the features of the sawdust making machine:

 

Long life and screw shaft:

The briquette machine made of durable material and the shaft is also made of durable material. When a screw shaft is manufactured with a milling machine, the distance between each screw and the angle of each screw is the same that never create a problem in the future. And the high hardness alloy steel is used to manufacture the screw shaft.

 

Long life of inner sleeve:

The duration of the inner sleeve using is one to two years. In the past, the whole steel bar is used to make the inner sleeve throughout the water jet cutting system so that the inner face gets smooth. So, it produced the briquettes easily and helps to save energy. That is the reason why the completed sawdust briquettes are smooth that you often feel by touching them. There are two components in the inner sleeve. And whenever one of them will damage, then you need to just change the major component.

 

Heating device and lubricating system:

Heating device: The sawdust briquette machine consists of two heat collars and the thick copper wires are used to make it and inside the machine a ceramic is present. Lubricating system: with the lubricating system, the gear box is also outfitted. Apart from this, by using an exhaust function, the briquette machine is designed, that assist to sustain consistent air pressure.  

 

Auto cutting system:

When a briquette is manufactured, then the prepared briquette is automatically cut in equal lengths, which is the great feature of a briquette machine. And briquettes can be easily stored in a warehouse.

 

Final words:

By reading the above-written points, you must have understood the working principle of the briquette machine and know about the features of the briquette making machine. If you want to read more about the briquette machine, drop a comment in the comment section. In the future, we will provide you more blogs related to sawdust machine.

 

Tips For Selecting Sawdust To Charcoal Making Machine In India

Often, sawdust is thought of as a waste product inside the construction and lumber industries. Although, there are multiple techniques that can be used and help to minimize waste. One of the well-organized methods to make use of sawdust is perfect for the production of charcoal briquettes. Sawdust making machine is a brilliant machine which helps to use of waste material. During buying sawdust to charcoal making machine you need to be focused on a number of things such as the following:

 

How efficiently is the machine? 

In terms of making a profit, efficiency is essential. Consider both their workflow efficiency and energy efficiency when viewing machines. You may want to select a machine that may be partially powered from the gas that is given off from the charcoal-making procedure when it comes to energy usage. This may be helping to keep your operational expenses down and minimize the total level of energy required to operate the machine.

 

How versatile is the machine?

Many machines can turn other materials into charcoal while some charcoal-making machines are made only to sawdust. As an instance, you will locate machines obtainable on the market that is designed for not only working together with sawdust but in addition to other types of biomass consisting of rice husks, coconut shells, and also municipal solid waste. 

 

Simply how much does the equipment cost?

So, you should purchase equipment that suits affordable to keep your company profitable. In this case, to meet your production needs, searching for a charcoal-creating machine that is affordable but that also can perform supporting you.

 

How easy may be the machine to preserve?

If at all possible, the device that you simply buy should be as simple as easy to maintain. That way, you will not require devoting lots of energy and time to looking after the device. In its place, you can give attention to assisting to increase your profit, producing larger quantities of charcoal.

 

Final words

When you will get answers to these questions then you will be able to select a machine that will meet your need. Suppose if you don’t like the sawdust briquette machine that you purchase, you easily can advertisement Sawdust Briquette Machine For Sale on social media or any selling application. I hope the above-discussed tips will be helpful for you.

Read More:-Main Factors To Improve Biomass Briquette Quality