Application & Advantages Of Sawdust Briquette Machine

People are looking for green alternative energy sources as the energy crisis worsens. Wood waste is frequently employed in the market as a sustainable biomass energy source due to its high caloric content, cleanliness, and ability to safeguard the environment. 

However, due to the large amount of area required and the difficulty in using it by all combustion equipment, pure wood sawdust is not a good fuel. But these issues can be easily resolved by using compressed wood logs and briquettes manufactured by sawdust briquette machine. Presently, the market offers two different types of sawdust log presses, mostly for use with small and big capacities. 

 

Application and Advantages of Sawdust Logs

The main uses for sawdust are for cooking and heating homes. The logs have a calorific value of roughly 4,500 kcal, though this can change based on the raw ingredients you use. A byproduct of the processing of wood is sawdust. It requires a lot of storage space and can be dangerous quickly. 

Sawdust Briquette Machine

However, it can produce more revenue if it is compressed into a briquette, and it is simple to store, move, and burn. It burns cleanly and doesn't release any poisonous or harmful materials, therefore using biomass waste in this manner is definitely a good idea.

 

Raw Materials Of Sawdust Logs

Although the briquette is known as a sawdust log, sawdust is not the only feedstock used. Wood powder, wood chips, barks, branches, rice husks, peanut shells, straws, cotton straws, bamboo powder, and coconut shells are the most often utilized raw materials. 

There are further agricultural or biomass raw resources. Because of its high calorific value, stability, and low ash content after being briquetted, sawdust is simply the ideal raw material. In comparison to wood sawdust, other commodities typically require crushing or drying, thus their profit will be lesser.

 

Sawdust Log Press Types

The term "sawdust log-making machine" refers to a device that uses wood sawdust to create briquettes. The logs of sawdust are cylinder- or hexagon-shaped. The length is often between 30 cm and 50 cm, and it can be solid or hollow.

 

According to output, there are small and large sawdust fire log press machines. A small one, a screw press briquetting machine, typically produces under 400 kg/hour. In order to produce charcoal briquettes, it uses semi-automatic operation and manual feeding. The hollow briquette is the sole product the small sawdust log maker can create, and the shape customization is acceptable. 

Sawdust Briquette Machines For Sale

Small enterprises should use it. A huge piston press briquetting machine can produce more than 1ton of material every hour. A mechanical briquetting press, it has fully automatic feeding and control. It has a zero failure rate and can run continuously. Large-scale projects often use piston press briquetting machines to create hollow and solid sawdust logs with varying diameters between 20mm and 110mm.

 

The Bottom Line

The above-mentioned application and advantages of sawdust logs will encourage you to use this eco-friendly fuel at your home. Sawdust Briquette Machines For Sale are available at Ecostan briquette machine manufacturing company, where you can purchase them at reasonable rates.

Read More:- Tips To Improve The Biomass Briquette Quality

Working, Types, & Application of Hammer Mills

Before buying anything, it is essential for you to collect all the necessary information about the equipment. It applies to a hammer mill also; if you want to get an appropriate hammer mill, you should know everything about it. In this blog, you will read about the working process, types, and applications of hammer mills so that you can easily choose an ideal hammer mill according to your needs.

Working Process of a Hammer Mill:

The way a hammer mill works is straightforward. Hammers installed on a horizontal or vertical shaft are housed inside a cylindrical steel drum. When the drum rotates, the hammers blow on the material that has been fed into it. The ground material is broken into little pieces and forced through screens that are positioned inside the drum in the correct sizes. There are hammer mills without screens that employ air to distinguish between large and small-sized particles.

These hammer mills are used to crush materials in the primary, secondary, or tertiary stages. Depending on the application, hammer mills come in a variety of sizes and power capacities. Electric motors with a capacity of more than 2000 to 5000 horsepower are used in industrial hammer mills. 

Hammer Mill

Types of Hammer Mills:

Gravity Discharge Industrial Hammer Mills: 

The swinging hammers in these hammer mills are fixed to a shaft. Both hammering application and particle-on-particle force are used to reduce the particle size. These mills are known as bottom discharge or gravity discharge hammer mills because the discharge occurs from the bottom and is subject to gravity. These mills are used to crush materials such as ceramics, dry chemicals, and glass.

Full Circle Screen Hammer Mills: 

A 300-degree rotating screen on these industrial hammers enhances particulate evacuation. It works well for lightweight components that don't need to be initially ground. Spices, grasses, and other materials are hammered in these mills.

Horizontal in-feed Hammer mills: 

These mills are used to grind heavy particles because of their aggressive operation. These hammer mills have trim scrap grinders and pallet grinders for performing tough industrial grinding.

Lump Breakers: 

Lump Breaker differs significantly from comparable hammer mills in both design and functionality. This type has a small fixed hammer structure on the shaft rather than swinging hammers. This hammer mill's objective is to smooth out the powder or paste, not to diminish the particle size. Comb refers to the hammer construction on the shaft. To reach the desired particle size, the particles are made to pass through the comb. 

Hammer Mill Manufacturers

Applications of Hammer Mills

Production of Powder: 

Various types of hammer mills are employed in the pharmaceutical and chemical industries to produce the powder. A middle-grade powder is produced after all necessary materials are crushed in hammer mills. When employing hammer mills, grain size can be almost precisely measured. These mills are only limited because no sticky materials can be pounded since they might adhere to the perforated screen.

Grinding of Legumes, Grains, & Food Products: 

In the food processing sectors, several kinds of legumes are ground using hammer mills. They primarily function as grinders for soy, nutshells, groundnuts, and various kinds of beans. Hard nutshells are removed using hammer mills that use gentle hammer blows.

Material Size Reduction: 

Hammer mills are used in the pharmaceutical industry to micronize materials. The dosage of the therapeutic grains must precisely fit inside the capsule packing. As a result, before packaging, the grains are ground into a fine powder using hammer mills.

Final Words

After reading the above-written points, hope you understand how the hammer mill works and how it benefits you. Moreover, you have also gained information about different kinds of hammer mills, which you can get according to your requirements. Besides, reach out to Ecostan hammer mill manufacturers, who sell high-quality hammer mills, and briquette machines at affordable prices.

Read More:- Everything You Need To Know About Hammer Mill with Cyclone

Do Briquettes Have a Commercial Demand

 An alternative fuel called briquettes is becoming more and more popular, but solely for residential use. These assist consumers in obtaining better environments, clean air, and extra revenue streams. However, this offers no assurance regarding the commercial demand for their Biomass Briquette Manufacturer.

Is there a worthwhile market for briquettes, asks the majority of briquetting plant owners? The commercial demand for this alternate fuel source perplexes them. Briquettes offer an additional source of income, but any businessperson would want to first analyze the market. People are hesitant because briquetting has failed in other African nations.

Briquetting Plant

Due to their high carbon emissions, consumers of fossil fuels are unsatisfied with them and seek efficient substitutes. But no briquette maker can live up to their standards. Only skilled briquette manufacturers who use top-notch briquetting equipment imported from nations like India can compete in the market by providing premium-grade briquettes. These ought to have a strong burning ability and little ash.

Because of the rising need for fuels, biomass briquettes are essential for supplying the energy needs of many sectors. Some of the key drivers of the commercial need for briquettes include brick kilns, paper mills, leather mills, sugar mills, and pottery industries. These have significantly aided the economic development of emerging countries.

These are very well-liked because of their special ability to burn without harming the environment. The globe has been able to regulate global warming and lessen the impact of greenhouse gases thanks to their positive global influence. Furthermore, these don't increase the chance of accidents in the businesses like oil and nuclear energy. This is another factor driving briquette demand in the marketplace.

Briquettes have a unique role in underdeveloped nations where enterprises seek out affordable fuel sources. Owners of briquetting press machines in India employ a range of raw materials to suit their fuel needs. They pick up the greatest methods for producing top-notch briquettes.

Briquetting Machine

Industrialists have been compelled to explore alternatives by a dramatic increase in commercial fossil fuels during the past ten years. Although fossil fuels remain the primary source of energy, briquettes have carved out a significant niche for themselves with varying degrees of growth in the years to come.

Final Words

I Hope, you gain a lot of knowledge regarding briquettes after reading this blog. Besides, if you want to buy a briquetting machine, check out Ecostan.com, where you can get high-quality machines at affordable rates. At last, if you want to get any information regarding the briquetting machine, you can ask us in the comment section.

Read More:- Everything You Need to Know About Rice Husk Pellets & Its Market Demand

Types & Work Process Briquette Machine

There are various types of briquetting press machines, each with its operating principles, pressure requirements, and material compatibility. So how do they function differently? What are their benefits and drawbacks? Let's examine the various briquette machines and learn how they operate.

Type of Screw

The screw-type briquette machine employs an auger to press the raw material, and depending on the substance, it can be heated or not. The heating system is made specifically for people who work with lignin-containing materials since lignin is always present in biomass. The biomass briquetting process often uses a heating system. other resources, like coal and charcoal. When using a screw-style briquette machine, binders are always required.

 Briquetting Press Machines

The appropriate material is supplied into the hopper of the briquette machine, where it is subsequently moved by the screw. The material is taken from the feed port by the rotating screw, which compresses it against a die to help create a pressure gradient along the screw. Finished briquettes are produced as a stick-like end product. We frequently encounter typical cross-sectional shapes like squares, circles, plum blossoms, etc.

Type Hydraulic

The hydraulic type utilizes a hydraulic pump station that generates a tremendous amount of pressure. Nearly all materials can be briquetted using this technique due to its high pressure. Metal is a useful raw material for hydraulic briquettes since it exhibits plasticity at high pressure. Materials are supplied into a chamber where briquettes are made while being compressed under a great deal of pressure. It makes them more malleable and makes them bind firmly as a block.

In comparison to other varieties, the hydraulic type maintains pressure on the briquette for a longer period, allowing more elastic deformation to give way to plastic deformation. An unstable deformation is elastic deformation. The presence of the briquette causes its density to progressively drop once the pressure is released. 

To some extent, changing the deformation can enhance the briquette's quality. On the other side, the lignin's bonding is kept more stable by the prolonged heat produced by briquetting. As a result, both the performance and quality of the briquette are improved.

Pump Type

The piston type generates a pressing force to form the material to briquette by driving the ram to reciprocate in the forming sleeve using the rotating power of the mechanical device or the thrust of the hydraulic cylinder. The flywheel's repeated rotation and quick punching of the briquette will produce a lot of pressure and boost the temperature of the raw material. 

Friction heat is produced as the raw material travels and fractionates with the interior. These two types of heat combine to raise the material's internal temperature to a high degree and melt the lignin. Then, particle materials link together and get sufficiently strong. Simple piston briquette machines include the honeycomb briquette machine, which uses the wheel but only once to make the briquette.

Final Words

After reading the above-written points, hope you know what kinds of briquette machines are available in the market, and how these machines work. Moreover, at Eco Stan, Sawdust Briquette Machine for Sale is available. You can get it on Eco Stan at a very affordable price. 

Read More:- Importance of Sawdust Briquette Making Machine

Things We Need to Start a Bio Coal Making Unit!

 Bio coal is a solid form of bioenergy, which has been gaining a substantial market in foreign countries. Though, it is still in the emerging stage in India because of inadequate marketing and limited supplies. bio coal will serve as a substitute for black coal with a heating capacity ranging from 3500-4750 Kcal. It is known as biomass briquetting as it is manufactured with biomass as its raw material and pressing as the process. 

Coal Briquetting is the process of transforming waste material into energy-concentrated and high-density fuel briquettes. Bio Coal Briquetting plants are of several sizes which turn waste material into solid fuels. 

 

Bio Coal briquettes are a Non-Conventional source of energy, ecofriendly, renewable in nature, inexpensive and nonpolluting. The procedure of transforming waste material into solid fuel is also nonpolluting. There is no need to add any chemicals as it is 100 % natural. 

Once a year a large quantity of agricultural waste is produced. These are either not burnt or utilized inadequately in their loose form causing air pollution. Transportation and managing these waste materials is hard because of their low bulk density. These waste materials can give a renewable source of energy by transforming into high-density fuel briquettes without adding any binder.  

 

Briquettes have high bulk density and specific density. These can endure the stocks of long-distance transport, transportation, and loading/unloading prices are much less, and storage necessity is radically condensed. briquettes give much higher boiler efficiency because of low moisture and higher density Compared to fire wood or loose biomass. It has been used in the Industries like solvent extraction plants, vegetable plants, paper mills, textile units, dying houses, sugarcane mills, food processing units, chemical plants, leather industries, milk plants, and laminating. 

Briquettes formed from briquetting of Bio Coal are quite a good substitute for lignite, firewood, and coal, and give many benefits:

Bio Coal Briquettes are inexpensive as compared to coal. Coal, oil, or lignite cannot be replaced once used. The high sulfur content of coal and oil pollutes the environment when burnt. On the other hand, there is no sulfur in Briquettes. Biomass briquettes have lower ash content and higher practical thermal value. While burning bio coal briquettes, there is no fly ash. 

 

Bio Coal Briquettes are ideally sized for complete combustion and have high burning efficiency, have consistent quality. Combustion is more identical compared to boiler and coal response to variations in condensation necessities is faster because of the higher quantity of irregular material in Bio Coal Briquettes. Sustained combustion and smokeless burning and the temperature necessity are attained because of very effective combustion.

 

The natural polymer lignin acts as a binder and provides and also provides resistance to decline and repels water mechanical support. Well-matched to gasifier which can operate any engine due to the solid form and combustion efficiency. In gasifiers, the briquettes can be utilized and the partly pyrolyzed briquettes can be again utilized as a substitute for high-value-added charcoal for industrial and domestic usage leaving the fuel wood unused and thus preventing deforestation.

 

Typical usage of briquettes mixed with iron sludge power is made in big furnaces to keep the temperature active for power up. There is no pollution to the environment and no Sulphur emission and toxic gas.

 

Final words

Remember the above-written things if you want to start a bio coal-making unit. Apart from this, if you want to buy White Coal Machine, visit ecostan.com. At last, if you're going to get any information about while coal machine, you can ask us in the comment section. 

About Industrial Coal Coke Briquette and Its Making Process!

 Industrial coke is prepared of crushed coal as waste material, treated by coals blending and then briquetting to briquette, after that through the coking procedure gets the coke-type coal products. Basically, coal coke is the product with a carbonization temperature of around six hindered degrees semi-coke type coal. And coke is a product with more than one thousand degrees Celsius carbonization temperature. The coke product can replace coke for blast kilns in steelmaking and ironmaking, and coking coal can be utilized as the perfect gas-making waste material for fertilizer plants.

 

The Coke Production Procedure:

Basically, raw coke briquette primarily utilizes a coke briquette press machine with kinds of cold briquetting press or hot briquetting roller press. 

 
Hot Briquetting Roller Press Process

Pre-heat treatment is carried out before briquetting for the coal material adopting the hot briquetting technology. That is the low-temperature carbonization process so that the coal raw material can be briquette in the unstiffening temperature range. Basically, 400-500 Celsius is the normal coal material pretreatment temperature. If there’s only one component is heated in an unstiffened state, this briquette is called a binder-less briquetting process.

But, coal hot briquetting is one component that is hard to handle. If the waste coal material is a two-component, then the chief raw coal should be unified, it is initially carbonized at a low temperature, and in its unstiffened state, the secondary constituent coal ought to be consistently blended into the hot coal before briquetting by the hot roller briquette machine. The briquette becomes carbonized and heat preserved to become a coke product after the hot briquetting.

 

Cold Briquetting Process

The cold briquetting process doesn’t need heat-up of the waste coal material. Cold briquetting is obtainable in two ways binder less way and the binder way. The lignite cold briquet-making process is a typical example of a cold briquetting process without a binder. The characteristics of lignite are plastic and soft, and a high-strength briquette is ready by external force extrusion when lignite is used as raw coal. This kind of coal can be manufactured into lignite coke by coking.

A small amount of cohesive coal may be blended or not, and briquettes may be prepared with or without binder, and then coke is formed by the high-temperature coking when coal with poor plasticities such as anthracite or lean coal is utilized as the foremost waste material. The cold briquetting process can utilize more unbounded coal material, and the procedure is comparatively simple. 

 

Final Words

After reading this blog, hope you gain a lot of knowledge and know about industrial coal coke briquette. Apart from this, if you want to ask something about Briquetting Press Machine, you can ask us in the comment section; we will surely answer you. 

All About Biomass Briquetting | Ecostan

 Let’s start the blog with the history; basically, the British mechanical engineering research institute first developed the Briquette with the usage of fertilizer raw material. After that, the technology was utilized to clean coal and progressively developed to utilize the raw material in the paper mills. In the year 1930, the screw-type biomass briquette machine was first designed by the United States. Simultaneously, in Germany and Sweden, modern piston briquetting machines were promoted and invented. In 1950, the screw-type briquetting machine was built in Japan. But in the decade of the ’80s, biomass briquetting technology was produced on a large scale. Let’s read more about biomass briquette.

 

Principle Of Biomass Briquetting:

The biomass material density and structure are relatively small and lost respectively, which is determined by the physiological characteristics of the plant. The loose biomass stuff, when subjected to a certain outside pressure, will increase the density and decrease the volume. The waste material particles go through consecutive stages of mechanical deformation, plastic rheology, and rearranging position. Generally, the cellulose can be shaped into a definite form with a small force in the presence of moisture.

 

In general, it is impossible to restore the original shape and it becomes a firm structure briquette when the water content is about 10%, however, it is essential to put on a big pressure to make it, because the viscoelastic or non-elastic fiber molecules are twisted and entangled together, after eliminating the outside pressure. Take the lignin as an example, plastic deformation occurs when the briquetting temperature reaches its softening point, thus bonding the raw fibers narrowly composed and preserving the established shape.

 

The strength of the shaped briquette is increased after cooling; thus we get a biomass briquette that is alike to wood burning performance. It is necessary to include a suitable proportion of binders, such as starch, waste paper, clay, and many more when the lignin content of the raw material is low, to form the briquette with a fixed shape and dense structure. There will be an adsorption layer on the surface of the biological particles after adding the binder, which will cause a gravitational force among the particles. the particles can also generate an electrostatic attraction between the particles when the external force is applied, consequential in particles a chain structure.

 

The Biomass Briquetting Process And Equipment:

In biomass briquetting, the most important process is biomass collection. In the briquette plant, biomass requires to be concentrated. There are two problems to be considered: the briquetting plant’s service radius, and the moisture of the raw biomass. The moisture should be lower if it is not harvested by machinery. Furthermore, focus on the entrainment of soil during the collection procedure. Crushing, drying, briquetting, heating, binding, and shape retention are some essential steps for biomass briquetting. 

 

The Bottom Line

At last, different types of biomass briquette machines are available in the market, which you can purchase according to your requirements. In addition, if you don’t know how to choose the right biomass briquette machine, let us know in the comments, and we will surely help you.