Wednesday 30 December 2020

Learn More About Briquette Machine

Briquette machines are one of the ultimate solutions for anyone looking to dispose of their wood waste and convert them into biomass fuel. These machines allow a person to convert their agricultural and farm wastes into a useful energy resource and earn money with it. Biomass briquettes are better burning material as compared to traditional fuels like wood, coal, charcoal as these have a high calorific value and eco-friendly burning option. This blog will discuss the types, manufacturing process, and advantages of briquettes.

 

Types of Briquette Machine

Screw type 

The overall purpose of the whole briquette process is to convert raw materials like wood, agricultural, farm, and forest waste into smaller and compressed briquettes. With a screw-type briquette machine, raw material gets converted into smaller briquettes with a hollow center. One of the biggest benefits of hollow briquettes is that it ensures complete burning of the briquette as air is in a larger contact that facilitates burning. The lignin helps in keeping the briquette together and binding the particle together to form a high-density briquette.

 

Stamping type

This is not that common as compared to the earlier one as briquettes formed are of a specific size which is not that commonly used. Like any other briquette machine, this also converts the raw materials like farm and agricultural waste into smaller and compact pieces that can be used as burning fuel. The finely crushed pieces are compressed with a stamping or punching process and smaller compressed briquettes are formed.

 



Manufacturing process- 



  • Raw material - common raw materials like sawdust, wood chips, agricultural and farm wastes are fed into the machines like the chipper shredder or briquette. These machines crush these raw materials into smaller pieces that are then compressed in the briquetting chamber. 
  • Moisture content - Briquettes with higher moisture content are not ideal fuel for burning. These are dried up using machines like a rotary drum dryer and moisture content is reduced up to 5-7%. Only briquettes with moisture content in this range are considered ideal for burning.
  • The end product - the finely crushed raw material is converted passed to the briquetting chamber. In the briquetting chamber, the raw material is heated and compressed. These compressed particles are then converted into different shapes and sizes depending on the machine size and requirement.
  • The end pieces of briquettes are packed and ready for transportation.

 

Advantages

 

High-quality fuel

There is no doubt that these wood briquettes are an efficient and eco-friendly source of heat. This is one of the biggest advantages that makes them an ideal burning fuel for commercial boilers and other industries where heat energy is required. It is an environment-friendly energy resource, unlike raw wood, coal, Kerosene, and charcoal.

Small sizes

The small and compact size of the briquette makes them an ideal fit for workshop and furniture shops. The smaller size also gives an advantage of saving storage space.

Different sizes

One of the biggest advantages of the briquette machine is the end product's size and shape can be changed by changing the mechanism as per requirement. These machines can be used to process the different types of raw material and convert it into an efficient burning fuel source.

High demand

As the industries are looking for a cleaner-burning source these briquettes become an ideal source of producing heat energy. These can be used at home or at industries and hence are in high demand looking at its huge advantages. Regular shape and easy transport are some of the major benefits of these biomass energy solutions. 

 

Planning to buy a briquette machine and looking for the best briquette machine manufacturers visit Ecostan or shoot your queries at sales@ecostan.com or +97-9914033800 and they will answer your queries.

 

 

Friday 11 December 2020

General Issues Faced In Operating Briquette Machine

 

The briquette machine is also known as a briquetting machine used to squeeze the hard material. It has the benefits of high molding pressure, flexible rotational cycle, and a screw conveyor. It can be divided into several types of briquette machines according to the materials, such as charcoal briquette machine, coal briquette machine, powder briquette-machine,gypsum briquette-machine,rotary dryer,etc.It can also be classified into different briquette machine types according to their functions, such as ordinary briquette machine, hydraulic briquette machine, strong hydraulic briquette machine, etc. The briquette machine is essential for the whole briquette production line. Therefore, what obstacles will be occurred in the operation method?

 

Here are some of the common problems that will be occurred in the operation process and how to solve these problems to improve the work efficiency and capacity of the briquetting-machine. 

 

Machine is Noisy 

 

Under this condition, the water content temperature in the raw material is out of the normal range. The dryer's corresponding solution is drying material to ensure that the materials are kept at the proper temperature and humidity. 

 

Another reason is that there are damages with the briquette machine parts, such as the screw conveyor is worn seriously. When it happens, the parts of the briquette machine should be replaced immediately.

 



 

 Restarts Repeatedly 

 

Repeat restart of the briquette machine is generally caused by the low power supply, which cannot drive the briquette to work finely.To solve this problem, it better suits the remedy to the case. 

 

First, the power supply voltage of the briquette machine is detected by meter. It’d better detect under the condition that the briquette machine is loaded so that there is any power supply issue. 

 

Oil pressure is insufficient.  

There is inadequate oil pressure during the working method of the briquette machine.The reason causing such a problem may be the blockage of the oil suction or the joint gasket deformation. 

 

If the oil suction is blocked, it should be cleaned and washed immediately to ensure the cleanness of the briquette machine equipment; if the joint deformed should be replaced the deformed gasket with a new one the briquette machine can work normally and efficiently. 

 

Water-resistance

 

During the installation process of the briquette machine. Several users adopt the suspension in the installation method, but there is still a gap between the briquette machine and the bracket hinge machine. It is raining or snowing, and the water may penetrate the briquette machine to cause damage. So that waterproofing measures should be adopted during the installation process. 

 

The above mentioned are the issues while operating a briquetting-machine, and it is also faced in a chipper grinder.  

                                            

For more detail visit Buying Guide For Hammer Mill Grinder