Things We Need to Start a Bio Coal Making Unit!

 Bio coal is a solid form of bioenergy, which has been gaining a substantial market in foreign countries. Though, it is still in the emerging stage in India because of inadequate marketing and limited supplies. bio coal will serve as a substitute for black coal with a heating capacity ranging from 3500-4750 Kcal. It is known as biomass briquetting as it is manufactured with biomass as its raw material and pressing as the process. 

Coal Briquetting is the process of transforming waste material into energy-concentrated and high-density fuel briquettes. Bio Coal Briquetting plants are of several sizes which turn waste material into solid fuels. 

 

Bio Coal briquettes are a Non-Conventional source of energy, ecofriendly, renewable in nature, inexpensive and nonpolluting. The procedure of transforming waste material into solid fuel is also nonpolluting. There is no need to add any chemicals as it is 100 % natural. 

Once a year a large quantity of agricultural waste is produced. These are either not burnt or utilized inadequately in their loose form causing air pollution. Transportation and managing these waste materials is hard because of their low bulk density. These waste materials can give a renewable source of energy by transforming into high-density fuel briquettes without adding any binder.  

 

Briquettes have high bulk density and specific density. These can endure the stocks of long-distance transport, transportation, and loading/unloading prices are much less, and storage necessity is radically condensed. briquettes give much higher boiler efficiency because of low moisture and higher density Compared to fire wood or loose biomass. It has been used in the Industries like solvent extraction plants, vegetable plants, paper mills, textile units, dying houses, sugarcane mills, food processing units, chemical plants, leather industries, milk plants, and laminating. 

Briquettes formed from briquetting of Bio Coal are quite a good substitute for lignite, firewood, and coal, and give many benefits:

Bio Coal Briquettes are inexpensive as compared to coal. Coal, oil, or lignite cannot be replaced once used. The high sulfur content of coal and oil pollutes the environment when burnt. On the other hand, there is no sulfur in Briquettes. Biomass briquettes have lower ash content and higher practical thermal value. While burning bio coal briquettes, there is no fly ash. 

 

Bio Coal Briquettes are ideally sized for complete combustion and have high burning efficiency, have consistent quality. Combustion is more identical compared to boiler and coal response to variations in condensation necessities is faster because of the higher quantity of irregular material in Bio Coal Briquettes. Sustained combustion and smokeless burning and the temperature necessity are attained because of very effective combustion.

 

The natural polymer lignin acts as a binder and provides and also provides resistance to decline and repels water mechanical support. Well-matched to gasifier which can operate any engine due to the solid form and combustion efficiency. In gasifiers, the briquettes can be utilized and the partly pyrolyzed briquettes can be again utilized as a substitute for high-value-added charcoal for industrial and domestic usage leaving the fuel wood unused and thus preventing deforestation.

 

Typical usage of briquettes mixed with iron sludge power is made in big furnaces to keep the temperature active for power up. There is no pollution to the environment and no Sulphur emission and toxic gas.

 

Final words

Remember the above-written things if you want to start a bio coal-making unit. Apart from this, if you want to buy White Coal Machine, visit ecostan.com. At last, if you're going to get any information about while coal machine, you can ask us in the comment section. 

About Industrial Coal Coke Briquette and Its Making Process!

 Industrial coke is prepared of crushed coal as waste material, treated by coals blending and then briquetting to briquette, after that through the coking procedure gets the coke-type coal products. Basically, coal coke is the product with a carbonization temperature of around six hindered degrees semi-coke type coal. And coke is a product with more than one thousand degrees Celsius carbonization temperature. The coke product can replace coke for blast kilns in steelmaking and ironmaking, and coking coal can be utilized as the perfect gas-making waste material for fertilizer plants.

 

The Coke Production Procedure:

Basically, raw coke briquette primarily utilizes a coke briquette press machine with kinds of cold briquetting press or hot briquetting roller press. 

 
Hot Briquetting Roller Press Process

Pre-heat treatment is carried out before briquetting for the coal material adopting the hot briquetting technology. That is the low-temperature carbonization process so that the coal raw material can be briquette in the unstiffening temperature range. Basically, 400-500 Celsius is the normal coal material pretreatment temperature. If there’s only one component is heated in an unstiffened state, this briquette is called a binder-less briquetting process.

But, coal hot briquetting is one component that is hard to handle. If the waste coal material is a two-component, then the chief raw coal should be unified, it is initially carbonized at a low temperature, and in its unstiffened state, the secondary constituent coal ought to be consistently blended into the hot coal before briquetting by the hot roller briquette machine. The briquette becomes carbonized and heat preserved to become a coke product after the hot briquetting.

 

Cold Briquetting Process

The cold briquetting process doesn’t need heat-up of the waste coal material. Cold briquetting is obtainable in two ways binder less way and the binder way. The lignite cold briquet-making process is a typical example of a cold briquetting process without a binder. The characteristics of lignite are plastic and soft, and a high-strength briquette is ready by external force extrusion when lignite is used as raw coal. This kind of coal can be manufactured into lignite coke by coking.

A small amount of cohesive coal may be blended or not, and briquettes may be prepared with or without binder, and then coke is formed by the high-temperature coking when coal with poor plasticities such as anthracite or lean coal is utilized as the foremost waste material. The cold briquetting process can utilize more unbounded coal material, and the procedure is comparatively simple. 

 

Final Words

After reading this blog, hope you gain a lot of knowledge and know about industrial coal coke briquette. Apart from this, if you want to ask something about Briquetting Press Machine, you can ask us in the comment section; we will surely answer you. 

All About Biomass Briquetting | Ecostan

 Let’s start the blog with the history; basically, the British mechanical engineering research institute first developed the Briquette with the usage of fertilizer raw material. After that, the technology was utilized to clean coal and progressively developed to utilize the raw material in the paper mills. In the year 1930, the screw-type biomass briquette machine was first designed by the United States. Simultaneously, in Germany and Sweden, modern piston briquetting machines were promoted and invented. In 1950, the screw-type briquetting machine was built in Japan. But in the decade of the ’80s, biomass briquetting technology was produced on a large scale. Let’s read more about biomass briquette.

 

Principle Of Biomass Briquetting:

The biomass material density and structure are relatively small and lost respectively, which is determined by the physiological characteristics of the plant. The loose biomass stuff, when subjected to a certain outside pressure, will increase the density and decrease the volume. The waste material particles go through consecutive stages of mechanical deformation, plastic rheology, and rearranging position. Generally, the cellulose can be shaped into a definite form with a small force in the presence of moisture.

 

In general, it is impossible to restore the original shape and it becomes a firm structure briquette when the water content is about 10%, however, it is essential to put on a big pressure to make it, because the viscoelastic or non-elastic fiber molecules are twisted and entangled together, after eliminating the outside pressure. Take the lignin as an example, plastic deformation occurs when the briquetting temperature reaches its softening point, thus bonding the raw fibers narrowly composed and preserving the established shape.

 

The strength of the shaped briquette is increased after cooling; thus we get a biomass briquette that is alike to wood burning performance. It is necessary to include a suitable proportion of binders, such as starch, waste paper, clay, and many more when the lignin content of the raw material is low, to form the briquette with a fixed shape and dense structure. There will be an adsorption layer on the surface of the biological particles after adding the binder, which will cause a gravitational force among the particles. the particles can also generate an electrostatic attraction between the particles when the external force is applied, consequential in particles a chain structure.

 

The Biomass Briquetting Process And Equipment:

In biomass briquetting, the most important process is biomass collection. In the briquette plant, biomass requires to be concentrated. There are two problems to be considered: the briquetting plant’s service radius, and the moisture of the raw biomass. The moisture should be lower if it is not harvested by machinery. Furthermore, focus on the entrainment of soil during the collection procedure. Crushing, drying, briquetting, heating, binding, and shape retention are some essential steps for biomass briquetting. 

 

The Bottom Line

At last, different types of biomass briquette machines are available in the market, which you can purchase according to your requirements. In addition, if you don’t know how to choose the right biomass briquette machine, let us know in the comments, and we will surely help you. 

 

 

 

Working Principle of Hammer Mill Grinder!

 The hammer mill operates on the precept of impact between swiftly moving hammers set up on a powder and rotor. The hammers are allowed to be in non-stop movement (8000 to 15000 revolutions per minute). The feed material is positioned into the hopper, which flows vertically down and then horizontally, whilst hammers are in non-stop motion. Then, these particles ignore via the screen. Due to the tangential exit, the dimension of the particles is extensively smaller than the aperture of the screen.

The monitors are interchangeable so that any grade of fineness car. be achieved. The hammers act as centrifugal followers so that a giant quantity of air is drawn via the mill. In most cases, this is ample to counteract the warmness generated at some stage in milling. Moreover, the fitness of the product can be regulated by way of altering rotor speed, feed rate, clearance between hammers and grinding plates, number and kind of hammers, and size of the discharge opening (screen). Let’s read more about hammer mill grinder:

Uses of Hammermill

·         Fine to average grinding of powders might also be obtained, relying on the pace of the hammer. The predicted particle measurement may additionally fluctuate from 10 to four hundred mm. Non-abrasive to slightly abrasive, brittle substances can be used as feedstock.

·         It is used to mill dry materials, moist filter press cakes, ointments, slurries, etc. Brittle material is high-quality fractured by using influence from blunt hammers; the fibrous fabric is satisfactorily decreased in dimension with the aid of slicing edges.

Advantages of Hammermill

•       Hammer mill is effortless to set up (install), dismantle, and smooth up.
•      Scale-up troubles are minimally supplied an equal kind of mill is used.
•     Various kinds of feedstock can be dealt with with the use of a display of specific sizes.
•      Hammermill occupies a small space.
•      It is versatile, i.e., velocity, and the display screen can be modified rapidly.
•     As it is operated in a closed environment, dirt can be decreased and explosion risks can be prevented.

Variants of Hammermill

·         Fitzpatrick comminuting computer (Fitz mill) and stokes twister mill are two examples of hammer mills used in the pharmaceutical enterprise. Fitz mill is used for roots, drugs, herbs, glands, livers, soaps, etc.

·         Micropulveriser: Micropulveriser has been used for sugar, chemicals, pharmaceuticals, and cosmetics. The building is nearly identical as proven in Figure 1. The liner of the mill housing is made of a couple of serrations, which promote the breakage of particles thrown in opposition to the wall by way of the rotating hammers. An air injection feeder can be used to venture the feed without delay in the front of the hammer suggestions outfitted with tungsten carbide inserts. This association will increase mill efficiency. Ball – Powder material

·         Hammer crusher and vertical influence pulverizer work on the precept of influence for dimension reduction.

Final words

After reading the above-reading the above-written points, hope you understand how hammer mill grinder works, what are the usage and advantages of hammer mill grinder. In addition, if you like this post, don’t forget to share this post with your friends so that they also can get benefits and gain some essential information about hammer mill grinders. 

What Are the Different Types of Biomass?

 Before taking a look at the types of biomass, let’s understand what biomass is. Basically, organic stuff such as crops, wood, animal wastes, seaweed, etc. is biomass that can be used as a fuel or energy source. Biomass is major as well as an affordable source of energy after the sun. Biomass is an energy source that will never end since waste matter will always exist. Let’s take a look at different types of biomass that you can convert into briquettes with the help of a biomass briquette machine.

Wood and Agriculture Products:

At present, wood, logs, bark, chips, and sawdust are approximately 44% of biomass energy sources. However, apart from these, there are many biomass organic stuff such as agricultural waste products such as corn cobs and fruit pits that can produce biomass energy. To produce electricity, wood and waste produced from wood are utilized. Industries are making use of a lot of electricity to generate waste. A lot of waste products are used by paper mills and sawmills to produce electricity and steam for their use. Although, they need to purchase more electricity from utilities since they utilize a large amount of energy. 

 

Solid Waste:

When the trash is burned, then it turns waste into a usable form of energy. Half of the energy content of garbage comes from plastics made from natural gas and petroleum. Those power plants where garbage is burned for energy production are known as waste-to-energy plants. These power plants produce electricity much as coal-fired plants do. 

 

Landfill Gas and Biogas:

Fungi and bacteria eat dead animals and plants, causing them to decay or rot. A fungus on a rotting log changes cellulose to sugars to feed itself. However, in a landfill, this procedure is slowed; methane gas is still generated as the waste decays. To gather methane gas, new regulations need landfills for environmental and safety reasons. Methane gas is not harmful, although it is colorless and fragrance-free. If methane gas leaks into nearby homes and catches fire, then it can cause explosions and fires. Landfills can gather the methane gas and utilize it as fuel after purifying. By using human and agricultural waste, methane gas can be produced. 

 

Ethanol:

Sugar and starch present in plants are fermented to make ethanol, which is an alcohol fuel and after that distilling. Any organic material consisting of starch, sugar, or cellulose can be made into ethanol. Corn is one of the best sources to produce ethanol in the United States. Latest technologies are generating ethanol from cellulose in woody fibers from grasses, trees, and crop waste materials. 

 

Final Words

These different types of biomass are used as an energy source. Moreover, biomass matter is produced naturally, which is used to produce various energy sources such as briquettes that are made through biomass briquette machines. At last, if you want to know something about the biomass briquette machine, let us know in the comment section.

White Coal Machine Improving the Work Efficiency!

 Too much consumption and exploitation of fossil fuel will not only gradually exhaust its storage in the earth but also reason severe environmental pollution and climate change problems. In comparison, biofuels are recognized as a promising alternative for future energy and can be extremely generated. Nowadays, grains are utilized to generated biofuels. Renewable bio-oil acquired from the fast pyrolysis of lignocellulose biomass. It has some undesirable properties, such as low heating value, chemical instability, and strong corrosively because bio-oil is a multicomponent mixture containing hydrocarbons, oxygenated compounds, and water. Also, it has some incredible properties like low heating value, chemical instability, and strong corrosively. In order to upgrader bio-oil to get high-quality chemicals or liquid fluids. For example, gasoline, diesel, and jet fuel are some hydrocarbon biofuels that are generated via numerous conversing routes from pyrolytic bio-oil. An integrated catalytic approach in order to turn pyrolytic bio-oil into industrial commodity chemicals. 

A cost-effective and simple technique is atmospheric distillation to bifurcate components from mixtures and has been extensively utilized in industries for years. Although, in order to bifurcate bio-oil such a mature technique has not been successfully used since a small number of distillates can be recovered owning to toe thermal polymerization properties of bio-oil. Bio-oil would make coke while being heating delay further distillation and it is very thermos-unstable. However, in light distillates, the recovery efficiency of carbon content is low, and to bifurcate bio-oil, molecule distillation is utilized. Moreover, the development of renewable fuel production gets delayed due to the lack of effective separation methods. 

 

In cellulose, semi cellulose, lignin, and pyrolysis, rapid thermos chemically decomposed in seconds to make small molecule compounds is the major component. Besides organic compounds, bio-oil consists of approximately 30% water, which particularly decreases the high heating value. Thus, by excluding the moisture, it is extremely desirable in order to raise the high heating value of the remains. To produce bio-coal, there are various merits such as bio-coal can be rapidly prepared at a large scale to partially replace coal; to mitigate the global warming situation, carbon-neutral usage of biomass is realized; and without catalysts, liquid chemicals are harvested. Moreover, bio coal can be conveniently transported and long-term stored. 

 

Properties of bio-coal:

Initially, to generate biochar and bio-oil, the renewable biomass is pyrolyzed at 500 degrees Celsius under an anaerobic atmosphere. After that, bio-oil is purified under the air atmosphere at almost 240 degrees Celsius to acquire the bio-coal and chemicals in liquid form. The formation of bio-coal elaborates conventional chemical engineering procedures and does not require expensive as well as complicated refinery operations or equipment, which can be readily scaled up. 

 

The bottom line

If you want to know something more about while coal machine, let us know in the comment section. Or if you have any queries regarding this post, you can ask us in the comment box without any hassle. 

Cost Hammer Mill Grinder with High Performance!

 A hammer mill grinder affects grinding and top-sized control in one step. Material is metered into the mill thru a volumetric screw feeder which is designed as a critical section of the machine. Material is impacted via a sequence of hammers that rotate at excessive speed. A display at the outlet of the mill controls the house time of the fabric in the mill to attain the preferred remaining particle size. Processed fabric is gravity discharged from the mill and then can be air conveyed away to a product receiver for non-stop fabric series and device operation. These hammer mill grinders can be supplied in a range of sizes with 1 horsepower and up to 350 horsepower. Typically, meals grade pulverizers are built-in stainless steel; chemical grades are developed in solid iron and steel.

Application:

The hammer mill grinder can be used for pre-grinding, de-agglomeration, and medium to good size reduction purposes relying upon the format and running parameters of the mill and system. Hammermill grinder will normally produce merchandise having a particle pinnacle measurement of seventy-five microns or finer. An extensive variety of particle measurement distributions with described pinnacle sizes can be produced. Rotor speed, display configuration, and the kind of grinding factors grant flexibility in producing many extraordinary completed products. For instance, the mixture of greater rotor speeds, smaller display openings and affected grinding factors with most floor locations will generate the best-completed products. The aggregate of decreased rotor speeds, large display screen openings, and having an effect on grinding factors with minimal floor areas will produce the coarsest products.

 

Basic Components:

The mill factors consist of a foremost body, mill cover, rotor assembly, feed mechanism, and drive. This hammer mill sketch consists of rotor meeting with hammers that rotate internal cylindrical housing. The pinnacle of the housing consists of more than one deflector liner. Particles are accelerated into the liner with the aid of the influence pressure of the hammer. The effect breaks the particles into smaller pieces; the liner slows the peripheral pace of the particles and deflects their lower back into the hammer course for additional measurement reduction. The decrease half of the housing includes a screen. The display is used to manipulate the measurement of particles that exit the mill. Various display kinds and perforation sizes are used to exchange the closing product particle size.

 

The rotor of the mill acts as a fan and will generate some airflow, however, it is fairly small in contrast to the quantity of cloth the mill can process, so warmth era will show up in the course of the milling procedure and should be regarded when designing a device round this kind of mill. Air can additionally be conditioned to grant a suitable running temperature for the cloth being processed.

 

There are essentially three hammer types; the stirrup of the LFS hammer, the swing bar hammer, and the inflexible bar hammer. The stirrup hammer has the most floor region and is used at excessive speeds to produce the best particle sizes. The swing bar hammer is used on substances that do no longer reply nicely to impact. Fibrous substances that want to be reduced or shredded work nicely with these kinds of hammers. The inflexible bar hammer is used for coarse or granular measurement discount and for producing narrower particle dimension distributions when a minimal quantity of fines era is desired. Hammer utilizes tungsten carbide tipping to increase the life of the hammer mill grinder.

 

There are three primary versions of perforations used on the outlet displays to manage particle size. They are spherical perforations, herringbone slots, and pass slots. In addition, the dimension of the perforations and slots can be furnished in many dimensions. Of these, a display with a spherical gap is structurally the strongest and will supply the greatest particle size. In widespread slotted displays will produce barely coarser products, however with large open areas the issues of display plugging or blinding are considerably reduced. Regardless of the display screen type, all monitors have dirt seals at both give up which seal the display screen to the physique and cover, prohibiting oversize particles, and affecting the ultimate particle measurement distribution.